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ISO 9001 certified PCB manufacturing and PCBA services | High-density interconnect (HDI) and rigid-flex board solutions

Product Specification:

Application: Intelligent control field

Product Type: Custom

Assembly Method: SMT+DIP

Quality Control: X-ray, AOI, Visual Inspection

Lead Time: 2-4 Weeks

Min Order Quantity (MOQ): 1 PCS

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Description

[Product Definition]

Professional PCBA (Printed Circuit Board Assembly) integrates electronic components such as resistors/capacitors/chips onto customized PCB substrates through surface mount (SMT) and through-hole insertion technologies. As the core functional carrier of electronic products, we provide a full-process solution from multilayer PCB design to HDI high-density interconnectionrigid-flex PCB manufacturing, supporting one-stop services from prototype development to mass production.

Digital Board Pcba High Precision Electronics Solution

[Core Technical Architecture]
  • Substrate Innovation
  • Adopting FR4, metal-based (IMS), and polyimide flexible substrates
  • Supporting 1-40 layers of multilayer boards with a minimum line width/line spacing of 3mil/3mil
  • Implementing surface treatment processes such as OSP, electroless nickel gold plating, and immersion silver plating
Assembly process
  • SMT placement: DEK printer + Panasonic high-speed mounter, supporting 01005 components
  • Welding technology: nitrogen reflow soldering (TAL≥95%) + selective wave soldering
  • Special processes: laser welding, underfill, and three-proof coating
Quality system
  • Meet IPC-A-610 Class III assembly standard
  • 100% X-Ray inspection + 3D AOI for BGA solder joints
  • Reliability test: Temperature and humidity cycling / Vibration shock / Salt spray test
[Working Principle]
Based on circuit design principles, current is transmitted through the conductive layer of the PCB to electronic components:
  • Active components (ICs, transistors) perform logical operations / signal amplification
  • Passive components (R/C/L) achieve filtering / energy storage / impedance matching
  • The multilayer board stacking structure optimizes EMI shielding and heat dissipation efficiency
[Vertical industry solutions]
1. Consumer electronics
  • Smartphone motherboard: Supports 5G baseband chip mounting and realizes eMMC/UFS storage expansion
  • Smart wearable device: Flexible PCB design, passes IP68 waterproof test
  • Home appliance control board: Modular design supports OTA firmware upgrade
2. Communication equipment
  • 5G base station backplane: 8-layer HDI board, supports 25Gbps signal transmission
  • Optical module PCBA: 100G QSFP28 packaging, BER≤1e-12
  • Industrial router: Reliability verification in wide temperature range (-40℃~+85℃)
3. Medical electronics
  • Diagnostic equipment motherboard: Complies with ISO 13485 standard and supports medical-grade sterilization treatment.
  • Implantable device circuit: Biocompatible coating and certified by USP Class VI.
  • Wearable monitor: Flexible sensor interface design and supports multi-parameter monitoring of ECG/SpO2.
4. Automotive electronics
  • ADAS control board: Automotive-grade AEC-Q100 certification, supports -40℃~+125℃ operation
  • Power battery management system (BMS): 128-channel voltage acquisition, accuracy ±0.1%
  • In-vehicle infotainment system: Supports Android Auto/CarPlay dual protocols
5. Industrial control
  • Servo driver: Multi-layer PCB heat dissipation design, supports 20kHz PWM frequency
  • IoT gateway: M.2 interface expansion, supports LTE/5G multi-mode communication
  • Intelligent instrument: Integrated RS485/
【Value-added services】
  • Prototype development: Rapid prototyping within 72 hours, supporting DFM manufacturability analysis.
  • Material management: Just-in-time delivery, providing RoHS/REACH compliance certificates.
  • Testing solution: FCT functional testing + Burn-in aging test, MTBF≥100,000 hours.

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