Description
【Product Definition】
Engineered with IPC Class 3 standards, our ruggedized industrial PCBA combines high-performance processors and precision multilayer circuitry for industrial automation PCB, PLC control board assembly, and motor control PCB design. Built to withstand extreme conditions, these solutions deliver reliable operation in smart manufacturing, energy management, and IoT industrial applications.
【Core Architecture】
- Hardware Configuration
- Processor: RK3528 Quad-Core ARM Cortex-A53 (1.8GHz) with industrial-grade temperature range (-40℃ to +85℃)
- Circuitry: 10-layer HDI PCB featuring 3mil trace/spacing and ±10% impedance control
- Interfaces: RS485/Modbus RTU, CANopen, EtherCAT, and IO-Link sensor connectivity
- Power Management: Redundant 9-36V input with overvoltage/overcurrent protection
- Software Support
- OS Compatibility: Linux 4.9 & Android 10 with Docker containerization
- Drivers: Comprehensive BSP packages for industrial cameras, stepper motors, and servo drives
- Protocols: MQTT 3.1.1/CoAP/LwM2M IoT stacks + OPC UA industrial communication
【Technical Advantages】
✅ Harsh Environment Resilience: IP67-rated enclosure, 1000-hour salt spray test, and 20G random vibration resistance
✅ EMI Protection: Metal shielding + multi-layer grounding compliant with EN 61000-6-2
✅ Functional Safety: ISO 13849 PLd/SIL 2 certification for machinery safety applications
【Vertical Applications】
1. Industrial Automation
- Smart factory control systems with PLC control board assembly for Profinet IO real-time communication
- Motor control PCB design supporting vector control algorithms for 3-phase BLDC/PMSM motors
- Predictive maintenance solutions via IoT industrial PCB gateways for vibration/temperature monitoring
2. Energy Management
- Substation automation systems compliant with IEC 61850 protocol
- Solar inverter controllers with ≥99.5% MPPT efficiency and CAN bus grid monitoring
3. Transportation Infrastructure
- V2X-enabled traffic signal controllers built on industrial automation PCB platforms
- EN 50155-certified railway gateways supporting LTE-M communication
4. Medical Equipment
- CT system motherboards compliant with IEC 60601-1 medical safety standards
- Ventilator control boards with <5ms response time and YY/T 0698.4-2016 packaging certification
5. Security Systems
- Edge AI cameras with NPU acceleration for pedestrian detection
- IP68-rated surveillance boards passing -40℃ cold start testing
【Certifications & Testing】
- Manufacturing: IPC-A-610 Class III assembly + IPC-2221 rigid board design
- Environmental: 85℃/85%RH humidity cycling, 1500G shock testing
- Reliability: 100% X-Ray inspection + 3D AOI for BGA joints (MTBF ≥150,000 hours)